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We offer imaging solutions for every business

OPTO ENGINEERING®, your partner for machine vision applications with laboratories equipped to perform feasibility studies all over the world!

In over 15 years of experience in the machine vision industry, we have learned how complex and diverse the needs of the market can be. This makes it essential to directly connect with customers and thoroughly understand their applications by carrying out feasibility studies on real samples. Thanks to the relationship of trust built over the years with important partners worldwide, we are now able to present you with real success stories where Opto Engineering® products and know-how have been of key importance. We also created application examples related to rapidly growing industries and scientific sectors where machine vision is indispensable, now more than ever: food & beverage, pharmaceutical and medical industries, as well as applied life sciences and scientific research.

DESCRIPTION OF THE APPLICATION

SYRINGE & NEEDLE INSPECTION Syringes are inspected at a full 360° to check for possible incorrect cap placements or bent needles. TC CAGE lenses allow to obtain four orthonormal views in a single image that is then processed by a dedicated vision software.

#FACTORY #AUTOMATION #MACHINE #VISION #PHARMACEUTICAL #INDUSTRY #PHARMA #SYRINGE #NEEDLE

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LIQUID LEVEL INSPECTION The fill level of transparent bottles/vials is checked with a fixed focal length lens and diffused backlight illumination. The image is then processed with a dedicated machine vision software.

#FACTORY #AUTOMATION #MACHINE #VISION #PHARMACEUTICAL #INDUSTRY #PHARMA #BEVERAGE #INDUSTRY #BEVERAGE #BOTTLE #VIALS #LIQUID #LEVEL #INSPECTION

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BOTTLE DIMENSIONAL CHECK The coupling of a compact telecentric lens with a high-uniformity backlight illuminator generates a highly contrasted silhouette of large bottles. The images are then processed with a dedicated metrology software.

#FACTORY #AUTOMATION #MACHINE #VISION #PHARMACEUTICAL #INDUSTRY #PHARMA #BEVERAGE #BOTTLE #DIMENSIONAL #CHECK #MEASUREMENTS #ACCURACY

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READING OF PETRI DISHES IN CELL CULTURE The vision system with a telecentric lens displays and automatically records images of cultured cells allowing to detect any differentiation process as it happens.

#NONFA #MACHINE #VISION #BIOMEDICAL #PHARMA #PETRIDISHES #CELLCULTURE #NOBEL #RESEARCH

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BLISTER PACK VOLUME VISION CONTROL By measuring the deformation of the expected pattern, it is easy to obtain a 3D map of the blister pack and to check the volume of each cavity to identify absences or defects.

#FACTORY #AUTOMATION #MACHINE #VISION #PHARMACEUTICAL #INDUSTRY #PHARMA #BLISTER #PACK #VOLUME #VISIONCONTROL #MEASUREMENTS #LED

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IV BAGS CAPS INSIDE & OUTSIDE INSPECTION Case History Chengdu Ke Jiang science and Technology The application goal is to identify defects on transparent plastic caps presenting residual dirt from the cap production, which can be present both internally and externally, not compatible with the cap final use (IV bags).

#FA #FACTORYAUTOMATION #MACHINEVISION #PHARMACEUTICALINDUSTRY #PHARMA MEDICAL #MEDICALINDUSTRY #BAGSCAPSINSPECTION #CAPS #BAGS #CAPSINSPECTION #INSPECTION

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ENGINE RINGS INSPECTION Case History Puffin Automation The application goal is to detect surface defects of engine rings of different sizes (over 1500 parts), especially defects such as small cracks or voids as small as 200 μm located anywhere on the inner diameter. The rings range from 25 mm to 76 mm in diameter and 4 mm to 20 mm in height.

#FA #FACTORYAUTOMATION #MACHINEVISION #MACHINE #VISION #AUTOMOTIVEINDUSTRY #AUTOMOTIVE ENGINERINGS #PRECISIONMECHANICALPARTS #HIGHSPEEDINSPECTION #HIGHSPEED #MECHANICALPARTS #MECHANICAL #INSPECTION

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TOOTHPASTE CAP INSPECTION Case History Shanghai Jiewei Automation Technology Co. Ltd The customer needed to inspect toothpaste caps to find cosmetic defects in the production process such as scratches, dents or chips. An all-round inspection was required given the random position of the defects.

#FA #FACTORYAUTOMATION #MACHINEVISION #MACHINE #VISION #PACKAGINGINDUSTRY #PHARMACEUTICALINDUSTRY #PHARMACEUTICALPACKAGING #CAPSINSPECTION #TOOTHPASTECAPSINSPECTION #CAPS #360°OPTIC #INSPECTION

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INSPECTION & OCR ON FOOD CANS Case History Trilobit Our customer, Trilobit, was requested to work on a system for inspection of food cans. In this article we’ll describe the application, discussing the results from our feasibility study and how the chosen components successfully brought to a solution.

#MACHINE VISION #FFL LENSES #OPTICAL CHARACTER RECOGNITION #LED ILLUMINATORS #HIGH POWER ILLUMINATORS #AUTOMATIC INSPECTION #FOOD AND BEVERAGE #CAN INSPECTION #PACKAGING #MACHINE VISION FOR FOOD AND BEVERAGE #MACHINE VISION FOR PACKAGING

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PRECISE MEASUREMENT OF WATER-CUT OBJECTS Case History WatAJet The customer was asked to develop a unique setup both inline and offline for: dimensional control of the products onboard with a user interface, positioning of the cuttings online, automatic dimensional control of the pieces offline.
A high measurement accuracy, less than 0,1 mm, was required. Moreover, there were strict space constraints inside the machine, thus a compact solution was needed.

#FA #FACTORYAUTOMATION #MACHINEVISION #MACHINE #VISION #TELECENTRIC #TELECENTRICLENS #WATERCUT #MEASUREMENT #MACHINING #PRECISIONMACHINING #COAXIALLIGHTING

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MEASUREMENT AND INSPECTION OF BOTTLES AND PREFORMS Case History Torus group Torus decided to design a new measurement machine for plastic bottles and preforms up to 200 mm in diameters. The systems performs accurate measurement of neck dimensions, body diameter, thread measurement, perpendicularity, wall and base thickness. The final solution integrates two identical telecentric CORE lens and lights mounted on two motorized slides: each optical system performs accurate measurements on a 47,4 mm x 37,9 mm field of view with a resolution up to 18,522 microns per pixel.

#FA #FACTORYAUTOMATION #MACHINEVISION #MACHINE #VISION #TELECENTRIC #TELECENTRICLENS #BEVERAGE INDUSTRY #BEVERAGE #PACKAGING #MEASUREMENT #BOTTLES #PREFORM #QUALITY CONTROL #TELECENTRICLIGHT #COLLIMATEDLIGHT

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DEFECT DETECTION ON ENCODER WHEELS Case History Heinen The aim of the project is to detect different types of defects on the surface of film encoder wheels such as impurities on the tracks, small scratches as well as imperfections occurred during the glass forming process. The goal is also to measure the dimensions of some features of the encoders like gaps, angles and incorrect distances.

#FA #FACTORYAUTOMATION #MACHINEVISION #MACHINE #VISION #TELECENTRIC #TELECENTRICLENS #QUALITYCONTROL #TELECENTRICLIGHT #COLLIMATEDLIGHT

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360° LABEL INSPECTION ON PHARMACEUTICAL BOTTLES Case History Xyntek The customer was asked by a pharmaceutical company to develop an inline vision system to verify labels on small plastic bottles at a rate of 60 ppm. The inspection required performing OCR to read the reference code, control or lot number on the label for Track and Trace purposes. Moreover, they had to verify that the label was applied correctly on the bottle: specifically the “double-label” issue was checked, that is when two labels were incorrectly applied to the bottle.

#FA #FACTORYAUTOMATION #MACHINEVISION #MACHINE #VISION #TELECENTRIC #TELECENTRICLENS #QUALITYCONTROL #TELECENTRICLIGHT #COLLIMATEDLIGHT

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